Tuesday 16 April 2013

3D printing builds on moulding success


At last year’s Subcon Phoenix Dynamics launched its low pressure moulding service for complex ruggedised cable assemblies. Now it is looking to build on that by adding 3D printing.

The low pressure moulding technology allowed Phoenix to produce bespoke moulded shapes that complement the electrical cable assemblies it designs and manufactures and proved to be a great success. Its uses include the ruggedisation of cables, ensuring precise control of cable routing, encapsulating electronic components, bespoke connector systems and moulding in mounting features.

One company that saw the products at last year’s show went on to be a major customer. What they wanted was a bespoke connector system that also had to hold an electronic circuit board. The moulding system was ideal since it allowed flexibility in the design and full protection to the electronics from the heavy automotive environment in which it operates.

The versatility of the process means that Phoenix is continually finding more and more applications for its use in industries including defence, marine, automotive and industrial.

Due to this success, Phoenix has now invested in 3D printer technology for rapid prototyping. This allows a scale replica of the component to be produced for preliminary trials ahead of any tooling investment.

You can see Phoenix Dynamics on Stand M28

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